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Canadian Cement Plant Becomes First to Capture CO2 in Algae

by Timothy B. Hurst

A Canadian company called Pond Biofuels is capturing CO2 emissions from a cement plant in algae — algae the company ultimately plans on using to make biofuel.

It’s no secret that the process of manufacturing cement is both energy intensive and dirty. Global cement production alone emits roughly five percent of greenhouse gas emissions annually, both as a byproduct of limestone decarbonation (60%) and from the burning of fossil fuels in the cement kilns (40%). And as the demand for concrete-intensive infrastructure soars in developing countries like China and India, global emissions from cement plants–and other industrial sources–will continue to rise.

But a Canadian company called Pond Biofuels sees some real opportunity in all those industrial greenhouse gas emissions. At the St. Marys Cement plant in southwestern Ontario, Pond Biofuels has become the first to successfully use carbon dioxide emitted from a major industrial source to produce high value biomass from microalgae.

Pond Biofuels is capturing carbon dioxide and other emissions from a cement plant and using it to create a nutrient-rich algae slime which can be dried and used as a fuel.

The algae will be grown at a facility adjacent to the stacks, harvested, dried using industrial waste heat, from the cement plant and then used along with the fossil fuels that are currently used in its cement kilns. The company says they hope to demonstrate the scalability of the industrial pilot project and to show that it can be employed on virtually any industrial stack.

“To resolve the problem you have to have an industrial solution, not a laboratory solution,” Terry Graham, chairman of Toronto start-up Pond Biofuels told the Toronto Star. “In a laboratory you can control everything. But you can’t do that in the field,” added Graham.

Several companies are developing promising technologies in the race to successfully capture, divert and repurpose industrial-scale emissions of greenhouse gases into algae-based biofuels, but investment in the fledgling industry has been slow to develop.

However, if the Pond Biofuels project shows that it can successfully produce a microalgae crop that can then be turned back into fuel to fire the kilns or converted to an algae-based biofuel–a process they are currently testing and hope ultimately to be fueling their trucks with–the three-year-old start-up is going to have a lot of interested venture capitalists knocking at its front door.

Reprinted with permission from Earth & Industry

Comments By Readers

Biofuels are a joke and a scam. Does anyone reliaze that if you trap the CO2 in algae, but then process it some other processing plant (which requires energy) and use it to fuel trucks (which requires energy to get it to the trucks) and then you burn it, the CO2 goes into the air anyway, and you used MORE overall fuel by fueling the production process of the biofuel. And where did the energy to store it in algae come from? THE SUN. So it is the most inefficient solar panel in the world, essentially.If you wanted it to be good for the environment you'd throw the algae into the sea or something, not burn it for fuel. All biofuel in my opinion as a physicist is a scam. Companies can pretend to be green while polluting just as much. And don't get me started on the corn biofuels, and other grain biofuels. Again it's just solar energy, which grows a plant, and then the plant is processed, shipped, and burned while the grain prices sky rocket and people starve somewhere in the world because of it.

Nia on May 18, 2012 at 04:23 AM

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